Feature lettering
Larger letters that create a clear focal point.
Sign materials
Polystyrene Letters & Shapes
Expanded polystyrene creates bold letters and shapes for displays, events and feature branding. It is worth considering when you want substantial depth without the weight of a solid plastic or metal sign.
Made to your briefMaterial & finish adviceArtwork-led specification
A guide to your options
Large-scale lettering with less weight
EPS, or expanded polystyrene, is made from small beads formed into a lightweight material. It can be cut into larger letters and shapes that stand out in an exhibition, retail display or event setting. The intended viewing distance and surface finish are important parts of the design.
Materials & construction
Unpainted EPS has a bead structure with small surface holes. Its natural appearance can include grey or black specks, so it should not be specified as a guaranteed pure-white decorative finish. A painted finish is the better option where a consistent colour is required.
Choose the finish that fits
Logo shapes
Dimensional brand shapes scaled for displays and events.
Painted finish
A specified colour where an unfinished foam appearance would not suit the design.
Plan the details
EPS needs to be specified for the setting and handled with its surface texture in mind. Share the venue, display duration and whether the sign will be touched, suspended or exposed outdoors. We will review the finish and support rather than assume an unfinished display piece suits every environment.
Where it works
- Event branding
- Exhibition features
- Retail displays
- Large decorative letters
Your questions, answered
Will unpainted polystyrene be pure white?
Not necessarily. Unpainted sheets can contain grey or black specks. Specify a painted finish for a consistent colour.
Is the surface completely smooth?
EPS has a bead texture and small holes. The required finished appearance should be agreed before manufacture.
Can it be used as a permanent outdoor sign?
That needs a project-specific assessment. Tell us about exposure and expected lifespan so we can recommend a suitable construction.
Tell us what you have in mind
Let’s work out your signage
Send the artwork, overall size, letter depth, colour, venue and details of how the display will be supported.